Intro
Custom-printed clothing has evolved fast. For years, screen printing dominated the market—but a new method called DTF (Direct-to-Film) printing is changing how businesses create branded garments. Whether you’re outfitting staff uniforms or producing short-run promotional wear, understanding the difference helps you choose the best process for your needs.
What Is DTF Printing?
DTF printing uses a digital printer to apply full-colour designs onto a special film, which is then heat-pressed onto fabric. The result is a smooth, flexible transfer that bonds permanently to the material. It works on cotton, polyester, blends, and even difficult fabrics like nylon—making it one of the most versatile decoration options available.
What Is Screen Printing?
Screen printing uses stencils (screens) to press layers of ink directly through mesh onto the garment. It produces excellent colour depth and durability but requires separate screens for each colour. That makes it more time-consuming and less economical for small batches or multi-colour designs.
DTF vs Screen Printing — The Key Differences
| Feature | DTF Printing | Screen Printing |
| Setup Time | Minimal – digital print and press | High – each colour needs a screen |
| Detail & Colour Range | Unlimited, full colour including gradients | Limited – flat colours only |
| Fabric Compatibility | Works on almost all fabrics | Best on cotton |
| Durability | Excellent, flexible and crack-resistant | Excellent, slightly thicker print |
| Cost Efficiency | Better for small runs or one-offs | Better for large bulk orders |
| Environmental Impact | Lower ink waste, water-free process | Uses water and chemicals in cleaning screens |
Benefits of DTF Printing
No Minimum Order
Ideal for small quantities, samples, or personalised items without high setup costs.
Unlimited Colour Options
Print complex logos, gradients, or photos with vibrant accuracy.
Soft, Durable Finish
Transfers stretch with the fabric, resist cracking, and maintain colour through repeated washing.
Fast Turnaround
Designs go from digital file to finished garment in minutes—perfect for on-demand printing.
Eco-Friendly
No water, no screens, and less ink waste make DTF a cleaner process overall.
When Screen Printing Still Wins
For large uniform orders of the same simple logo or colour, screen printing remains cost-effective. It excels in volume production and provides that slightly thicker, classic printed feel some brands prefer.
Choosing the Right Method
If you’re a business ordering hundreds of the same shirt, screen printing can still be the best value.
If you want vibrant, multi-colour prints, low minimums, or fast turnaround, DTF printing is the clear winner.
Ready to Bring Your Designs to Life?
At Colbrook Workwear, we offer both DTF and Screen Printing in-house—so you always get the right process for your job. Explore our Printed Workwear to start your next project.
